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A Hunker report describes a DIY with Andrew video showing how reclaimed wood from one pallet can be assembled into a patio chair. A follow-up video provides piece measurements after viewers asked for more detail; the original demonstration does not show a weatherproof finish.

A DIY with Andrew video shows a patio chair assembled from wood salvaged from one old pallet, a project Hunker reports can offer a lower-cost alternative to buying patio seating. Viewers who wanted more precise instructions prompted a follow-up video with measurements, though the original demonstration does not show a protective finish for outdoor use.

In the demonstration described by Hunker, Andrew takes apart a pallet, sands the boards, cuts them to size and assembles them with wood screws. The finished design has four slats for the seat and three for the backrest. Notches allow the seat boards to fit around the armrests and back supports. Andrew uses a speed square to set the angles for the chair’s back supports.

The project calls for a pry bar and hammer to dismantle the pallet and remove nails, along with a sander, tape measure, jigsaw, drill and screws. Hunker says pre-drilling screw holes matters because pallet boards can be thin and prone to splitting. The report describes the build as manageable but not quick; it does not provide a verified build time or independently tested cost estimate.

Hunker says viewers found that the initial video lacked construction details, leading to a second video with measurements for the individual pieces. The report advises noting those dimensions before starting. It says the first video does not show paint or stain and recommends protecting the wood against weather, citing a topcoat that needs periodic reapplication or a penetrating marine-grade sealer.

At a glance
reportWhen: Reported by Hunker; the source does not…
The developmentA DIY with Andrew video demonstrates building a patio chair from one wood pallet, with a second video supplying measurements omitted from the initial demonstration.

A Lower-Cost Route to Patio Seating

The project offers a way to turn discarded or inexpensive materials into usable outdoor seating, particularly for people who need more than a couple of chairs and already have the required tools. Hunker contrasts the DIY option with patio chairs that can cost around $100 for a pair, while noting that the project’s low cost depends on access to pallets and tools. That price comparison is the report’s general estimate, not a quoted price for a specific product or a measured savings calculation.

The follow-up with measurements also highlights a practical issue for viewers considering the build: a short demonstration can show the sequence without giving enough information to reproduce the chair accurately. For a chair intended to hold people outdoors, sound assembly and protection from moisture matter alongside its appearance and materials cost.

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From One Pallet to a Measured Build

The source is Hunker’s report on a project shown in a DIY with Andrew YouTube video. The article describes the process as dismantling a pallet, smoothing the reclaimed boards, cutting them and assembling a lounge-style chair. It says Andrew appears to be working from a pile of pallets, suggesting the method could be repeated to make several chairs, but it does not confirm how many chairs he completed.

Hunker estimates the backrest recline shown at about 15 degrees, while acknowledging the video is not explicit about the angle. It suggests a range of 10 to 15 degrees for a lounge chair. Those figures are the report’s interpretation and guidance, not a measurement independently confirmed by the video description. The article also says a second video provides piece dimensions after viewers asked for more detail.

“The project is “not a quick DIY,” but the report says it is “not demanding” and requires only a few tools.”

— Hunker, describing the chair build

Costs, Durability and Exact Angles

The source does not give a complete cost breakdown, establish whether pallets are free or suitable for every builder, or report testing of the finished chair’s load capacity or long-term durability. Its low-cost framing assumes access to pallets and basic tools; expenses for screws, sandpaper, finish or replacement parts could vary.

The 15-degree recline is Hunker’s visual estimate, not an exact specification confirmed in the initial video. The report says the follow-up includes measurements, but the supplied material does not list those dimensions. It also does not identify a particular pallet grade, explain how to verify the wood’s prior use, or establish how the chair performs after prolonged weather exposure.

Check Measurements Before Building

Anyone following the project should consult the follow-up video for piece measurements before cutting boards, rather than relying on the faster original demonstration alone. Hunker also advises applying an outdoor wood treatment: the article says a topcoat may need to be reapplied every few years, while a penetrating marine-grade sealer can be renewed when water no longer beads on the surface.

The source does not announce a further video, a production schedule for a full chair set or an update on the project’s durability. For now, the next confirmed resource for prospective builders is the measurement video; the materials’ suitability and the finished chair’s performance remain matters for the individual build.

Key Questions

How many pallets does the chair use?

The video, as described by Hunker, uses wood from one old pallet for a chair. The report does not state how much unused material remains or confirm a yield for other pallet sizes.

What tools are needed?

Hunker lists a pry bar, hammer, sander, tape measure, jigsaw and drill, plus wood screws and sandpaper. It says pre-drilling helps reduce splitting in thin pallet boards.

Are exact measurements available?

Hunker says a second YouTube video gives measurements after viewers asked for more construction detail. The source material does not reproduce the dimensions themselves.

Does the chair need weather protection?

Yes. Hunker says outdoor pallet wood should be protected with a suitable finish, such as a topcoat or penetrating marine-grade sealer, and notes that treatments need maintenance over time.

Source: hunker.com

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